A pallet racking system is a material storage aid setup designed to store and hold materials that are placed on pallets (also called “skids”).
It consists of upright frames and horizontal beams that create multiple storage levels. Forklift trucks are used to place and unload the stored materials.
It is used in warehouses, distribution centers, manufacturing units, storage facilities, and retail centers, as it allows large quantities of goods to be stored in an organized way.
Keep reading this guide to learn more about pallet racking system in Dubai UAE.
Types of Pallet Racking Systems
Like the whole world, the types of pallet racking are the same in Dubai, such as:
- Selective racking
- Drive-in & drive-through racking
- Push back pallet racking
- Double deep racking
- Pallet flow racking
- Cantilever racking
- Mobile racking
- Multi-tier racking
Although there are many types of pallet racking, each serves a single purpose: to store palletized materials in horizontal rows with varying levels.
Among them all, selective pallet racking is used most commonly.
Each type of pallet rack has a unique design that serves a specific purpose, function, and offers distinct advantages in Dubai, UAE.
Common Components Used in Pallet Racks
Each pallet racking type is constructed differently, so each can use different components.
However, these are the main components used in a pallet racking system:
| Category | Components |
| Load Beams | Step Beams (with inset step for supports) Box Beams (flat sides, no step) Structural Beams (C-shaped, higher capacity) |
| Upright Frames | Upright Columns (roll-formed or structural C-shapes) Diagonal & Horizontal Braces (frame lacing, welded or bolted) |
| Support & Decking | Pallet Supports (channels between beams) Timber Decking (close boarded or slatted) Wire Decking (mesh with U-channel supports, waterfall or lay-in) Solid Metal Decking (less common, fire code concerns) |
| Base & Stability Components | Footplates (footpads/baseplates, anchored to floor) Shims (for leveling on uneven floors) Row Spacers (for back-to-back rows) Wall Ties (for wall-mounted stability) |
| Safety & Protection | Column Protectors (post protectors against forklift impact) Guard Rails (protect uprights and people) |
So, beams, uprights, braces, decking/supports, base stabilizers, and safety accessories make up the full pallet racking system.
Why Is Pallet Racking Even Used in Dubai?
Pallet racking is used because it solves several big problems in warehouses and storage facilities.
Instead of stacking pallets directly on the floor, which wastes space and makes it difficult to access items, pallet racking organises everything in a safe, space-saving manner.
Maximizes Storage Space
Pallet racking allows goods to be stored vertically, using full warehouse height. This increases storage density, letting more pallets fit within the same square footage.
Improves Organization
Each pallet has a fixed, labeled location within the racking system. This organized setup helps track inventory better, reduces errors, and simplifies product retrieval during operations.
Easy Access with Equipment
Forklifts can safely load or remove pallets from racks at multiple levels. This speeds up handling, compared to floor stacking, which is slower and less efficient.
Scalability & Flexibility
Pallet racking systems are modular and adjustable. Businesses can expand, reconfigure, or customize layouts as inventory changes.
Better Inventory Flow
Special racking types, such as FIFO pallet flow racks, improve stock rotation. This ensures older goods move first, which is critical for perishable or time-sensitive inventory.
Weight Capacity of Pallet Racks
The weight capacity of pallet racks primarily depends on the beams used—beam type, length, and material. It also depends on the system’s configuration.
The standard selective pallet racks can support 2,000-3,500 pounds per level. On the other hand, the heavy-duty industrial racks can hold 5,000 pounds per level or even more.
Always refer to the manufacturer’s capacity charts or datasheets, which provide specific load ratings for each beam and upright combination.
What Is Cost of Pallet Racking In Dubai?
Easy Way Racks is the most affordable option for setting up pallet racks in Dubai.
The following are our prices for different types of pallet racks:
| Pallet Racking System | Cost |
| Light-duty racking | AED 300–600 per bay |
| Medium duty racking | AED 600–1,200 per bay |
| Heavy duty pallet racking | AED 1,200–2,500+ per bay |
| Custom or high-density systems
(e.g., drive in racking, push-back) |
AED 2,500–5,000+ per bay |
Remember, the exact cost depends on the type of racking system you need, its size and weight capacity, and the complexity of the installation.
Conclusion
Pallet racking systems are a vital component of modern warehouses and storage facilities.
They maximize storage space, improve safety, and allow efficient handling of goods.
With different racking types like selective, drive-in, and push-back, businesses can choose solutions that fit their specific needs.
Easywayracks provides affordable and reliable pallet racking solutions for premises of all sizes, whether small or large operations.
Follow pallet rack safety guidelines and understand load limits to ensure long-lasting, safe, and well-organized storage facilities.